Xinhuayin Seiko,a professional manufacturer in the field of carton machinery
HY-GB Series
Full computer high-speed printing slotting die-cutting machine
All electrical appliances and computer software of the machine adopt internationally renowned brands, ensuring stable and reliable quality; it features a human-machine interface and computer order management, making operation convenient and order changes faster.
The machine's wall panels and important components are all treated with aging to eliminate internal metal stress through tempering; all are manufactured using high-precision machining centers and ground with CNC grinding machines.
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Product Details
Features of the entire machine
◆ All electrical components and computer software of the machine adopt internationally renowned brands, ensuring stable and reliable quality; it features a human-machine interface and computer order management, making operation convenient and order changes quicker.
◆ The machine's side panels and important components are all treated with aging and tempering to eliminate internal metal stress; they are manufactured using high-precision machining centers and ground with CNC grinding machines.
◆ All shafts and rollers of the machine are made of high-quality steel, precision ground, subjected to high-precision computer dynamic balancing correction, and hard chrome plated on the surface.
◆ All transmission gears of the machine are made of 40Cr alloy steel, treated with carburizing and quenching to a hardness of HRC58-62; after gear grinding, they achieve Grade 6 precision, ensuring high overprint accuracy for long-term use.
◆ All transmission parts of the machine (shafts, gear connections) adopt keyless connections (expansion sleeves), eliminating connection gaps and suitable for high-torque, long-term high-speed operation.
◆ All transmission bearings and important transmission components of the machine adopt strengthened self-aligning bearings, offering easy maintenance and longer service life. (Uses domestic famous brand bearings)
◆ The machine's lubrication system uses spray-type automatic lubrication, equipped with a dual oil circuit oil level balancing system.
◆ The machine features adjustment preset position functions for paper feeding, printing, slotting, and die-cutting, with automatic zeroing and memory auto-reset.
◆ The main motor adopts frequency conversion control, ensuring smoother start-up and operation, and more energy efficiency.
Technical Parameters
| Customizable according to customer requirements | ||
| Plate cylinder diameter including plate (mm) | 528 | 600 |
| Machine Model (mm) | 1628 | 1835 |
| Design Speed (sheets/minute) | 240 | 200 |
| Economic Speed (sheets/minute) | 150-200 | 120-180 |
| Maximum paper passing area (mm) | 1600-2950 | 1800-3350 |
| Maximum printing area (mm) | 1580-2800 | 1780-3200 |
| Skip feed (mm) | 1750-2950 | 1950-3350 |
| Printing plate thickness (mm) | 7.2 | 7.2 |
| Overprint accuracy (mm) | ±0.5 | ±0.5 |
| Slotting accuracy (mm) | ±0.1 | ±0.1 |
| Maximum slot depth (mm) | 415 | 470 |
| Minimum slotting distance (mm) | Front blade: 245*70*245*70 Back blade: 160*160*160*160 |
Front blade: 245*70*245*70 Back blade: 165*165*165*165 |
| Maximum die-cutting size (mm) | 1550*2850 | 1750*3250 |
| Applicable cardboard thickness (mm) | 2-11.5 | 2-11.5 |
Detailed Introduction
Feeding Unit
◆ Roller-type leading edge feeding structure, multi-wheel, multi-point suction feeding, with high friction, high speed, and stable, accurate paper feeding.
◆ Suction air volume and air pressure can be adjusted according to cardboard size, increasing the transmission stability and accuracy for thin and warped cardboard.
◆ Dual conveying roller structure: One set of feeding rollers uses a pneumatic elastic feeding rubber shaft, which does not damage the strength of corrugated cardboard, and a cleaning brush removes debris from the cardboard surface.
◆ Left and right baffles, and the rear baffle box position are manually adjusted, with optional pneumatic aligning device for more accurate lateral positioning of cardboard.
◆ A 7.0-inch color touch screen controls the feeding unit, printing unit, slotting unit, and die-cutting unit, enabling one-time zeroing, order storage, memory reset, infrared photoelectric counting, and preset order processing quantity.
◆ The main motor adopts frequency conversion control, ensuring smooth start-up and operation, and saving 30% energy.
Printing Unit
◆ Printing rollers and transmission shafts are all made of high-quality steel, dynamically balanced by computer to eliminate centrifugal force, precision ground, and hard chrome plated.
◆ The printing roller adopts a plate-hanging device, a ratchet-fixed plate shaft, a full-plate hanging groove, and a foot switch control for forward and reverse rotation, making plate loading and unloading quick and convenient.
◆ Rubber roller inking system: Steel pipe surface is wrapped with wear-resistant rubber, specially ground for good ink transfer (optional dual doctor blade inking system for better halftone printing effect).
◆ Anilox roller for inking, manufactured by "Hyli" in Jiangsu, with ground surface, embossed anilox pattern, and hard chrome plating. (Optional ceramic anilox roller)
◆ Plate roller lateral movement is electrically adjusted, with an adjustment range of ±5mm, total 10mm.
◆ The inking gap, printing impression roller, and paper guide roller gaps are adjusted using a dual-stage worm gear box, with values displayed on a dial (0-10mm), offering easy adjustment and self-locking function.
◆ The anilox roller works with the feeding system, featuring a pneumatic lifting device (when feeding paper, the anilox roller lowers in unit order to prevent the printing plate from multiple ink dips; when paper feeding stops, it lifts in unit order at a computer-set time).
Slotting Unit
◆Pre-press wheel, the cardboard after pre-pressing line is not easy to crack.
◆Single-shaft double-knife slotting, box height adjustment controlled by PLC and digital electric adjustment, touch screen control.
◆Slotting phase adopts PLC servo control for 360-degree adjustment, adjustable during stop and operation.
◆The lateral movement of the slotting knife seat and creasing wheel adopts synchronous electric adjustment. PLC touch screen adjustment, direct input of carton size, automatic adjustment.
◆The adjustment of the indentation gap and knife shaft gap adopts a self-locking structure.
◆The slotting knife box height adjustment has an anti-collision protection device, which will not damage the machine.
◆Each slotting knife seat's lateral movement has an anti-collision protection device. (Electronic type)
◆Slotting knife width 7mm, alloy material, heat-treated and ground, tooth-shaped slotting knife, double-piece trimming knife, sharp blade, high precision.
◆Can be equipped with a portable punching die seat.
Die-cutting Section
◆Anvil roll: Centrifugal cast steel cylinder, computer dynamic balance correction, surface grinding, hard chrome plating.
◆Die-cutting roll: Centrifugal cast steel cylinder, computer dynamic balance correction, surface grinding, hard chrome plating. (Optional: Plate-free die-cutting and slotting steel die, used for conventional box slotting and corner cutting, with synchronous box height adjustment function)
◆Die-cutting roll phase adjustment, phase adjustment adopts planetary gear structure, PLC touch screen controls 360-degree adjustment, axial lateral movement manual adjustment, adjustment range ±10mm.
◆Anvil cover cutting and repair mechanism, anvil covers can be reused multiple times, significantly saving usage costs.
◆Differential compensation device, automatically adjusts the anvil roll speed, making the die-cut carton exactly consistent with the die shape.
◆Anvil roll mechanical lateral ±20mm floating device, improving the service life of the die-cutting anvil cover.
◆Optional independent servo drive system for the die-cutting section.
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